Induction motors normally use die-cast aluminum rotor because

(a) cheaper in cost
(b) lighter in weight
(c) easy to cast owing to its low melting point and is easily available
(d) of low resistivity


Answer: (c) easy to cast owing to its low melting point and is easily available


Explanation:

📖 Detailed Solution

🔹 Aluminium has a relatively low melting point compared to copper and steel.
🔹 Due to this property, it can be easily melted and injected into rotor slots using the die-casting process.
🔹 Aluminium is abundantly available and economical.
🔹 It supports mass production of squirrel cage rotors.
🔹 The die-casting process forms rotor bars and end rings in a single operation, reducing manufacturing time and cost.
🔹 This improves production efficiency and consistency.

👉 Therefore, aluminium is preferred mainly for ease of casting and availability.


⚙️ Various parts related to squirrel cage rotor are:

✔️ Rotor Core
✔️ Aluminium Bars
✔️ End Rings
✔️ Shaft
✔️ Cooling Fan


🔄 Rotor (Die-Cast Aluminium Type):

🔹 Rotor slots are filled with molten aluminium by pressure die-casting.
🔹 Bars and end rings are formed simultaneously.
🔹 Provides good mechanical rigidity.
🔹 Ensures low maintenance operation.
🔹 Suitable for high-speed mass production.
🔹 Commonly used in industrial induction motors.


📌 Key Exam Notes

⭐ Rotor Material → Die-Cast Aluminium
⭐ Main Advantage → Easy Casting + Availability
⭐ Manufacturing Method → Pressure Die-Casting
⭐ Rotor Type → Squirrel Cage
⭐ Cost → Low


📝 Final Summary

📍 Die-cast aluminium is used in induction motor rotors because:

✔️ Low melting point
✔️ Easy manufacturing
✔️ Easily available
✔️ Suitable for mass production

👉 Hence, Option C is Correct.

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